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Whereas thermoforming uses air pressure
to draw heated plastic sheet into a mold, membrane pressing uses
an inflated bladder or "membrane" to physically press heated plastic
sheet onto a wood or composite substrate or "core" eliminating the
need for molds.
Core surfaces can be flat or machined
to create three-dimensional contours and seamless edges with compound
curves since the flexible membrane presses the plastic into recesses
and onto all sides, encapsulating all but the bottom core surface
(which can be laminated and heat welded at bottom edges for total
encapsulation).
The outstanding formability of KYDEX
sheet enables it to conform fully to the core, preserving sharp
edges and surface detail of three dimensional surfaces, while maintaining
uniform wall thickness on high spots, low spots, and sharp corners
where other sheet products may "thin out."
Typical applications include:
- Raised panel cabinet doors
- Raised panel full size doors
- Corporate logo panels
- Hospital bed headboards, foot boards
- Commercial and institutional furniture
and seating components
- Seamless table tops and workstation
surfaces
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